Qalabka wax lagu shubo ee caada ah ee lumaybirta cawlaniyadoo loo eegayo sawiradaada iyo shuruudahaaga (halabuurka kiimikaad ee walxaha, sifooyinka farsamada ee loo baahan yahay, dulqaadka, daaweynta kulaylka iyo daaweynta dusha sare), loo isticmaalo daboolida sanduuqa qalabka xamuulka culus ee culus.
Qaadista Xumbada Luntay, sidoo kale loo yaqaan Kabka Xumbada Lumay (LFC) ama Kaxaynta Caaryar ee Buuxa, waa nooc ka mid ah Qaadista Qaabka Uumi-baxa (EPC) oo leh habka shubista ciid qallalan. EPC-gu mararka qaar waxa uu noqon karaa mid gaaban qaabaynta qaabaynta la bixin karo sababtoo ah qaababka xumbo ee lumay waxa la isticmaali karaa hal mar oo kaliya. Ka dib marka qaababka xumbada lagu dhammeeyo mashiinnada gaarka ah, ka dibna qaababka caagagga ah ee xumbo waxaa lagu dahaadhay dahaarka refractory si ay u sameeyaan qolof xoog leh si ay ugu adkaystaan birta dhalaalaysa. Qaababka xumbada leh qolofka waxaa lagu ridaa sanduuqa ciidda, oo ku buuxi ciid qallalan oo ku wareegsan. Inta lagu jiro shubanka, birta dhalaalaysa ee heerkulka sare waxay ka dhigaysaa qaabka xumbo pyrolyzed oo "baxa" oo qabsada godka ka baxa qaababka, iyo ugu dambeyntiidhammaatay tuurista la rabayla helo.
Qaadista Xumbada Luntay vs Vacuum tuurista | ||
Shayga | Qaadista Xumbo Lumay | Vacuum Casting |
Jilayaasha ku haboon | Duubyada yaryar iyo kuwa dhexdhexaadka ah ee leh godadka adag, sida xannibaadda mishiinka, daboolka matoorka | Tuubooyin dhexdhexaad ah iyo kuwo waaweyn oo leh godad yar ama aan lahayn, sida birta miisaanka iska celisa, guryaynta birta |
Qaababka iyo Taarikada | Qaababka xumbo ee lagu sameeyay qaabaynta | Nashqad leh sanduuqa nuugista |
Sanduuqa Ciida | Hoosta ama shanta dhinac qiiqa | qiiqa afarta dhinac ama tuubo qiiqa leh |
Filimka caaga ah | Daboolka sare waxaa lagu xiray filimo caag ah | Dhammaan dhinacyada labada qaybood ee sanduuqa ciiddu waxay ku xidheen filimaan caag ah |
Qalabka Dahaarka | Rinjiga biyaha ku salaysan oo leh daahan qaro weyn | Rinjiga alkohol-ku-salaysan oo leh dahaar khafiif ah |
Ciidda wax ka-qabashada | Ciid qalalan oo qallafsan | Ciid qalalan |
Qaabaynta gariirka | 3 D Gariir | Gariir toosan ama toosan |
shubaya | Ku shubid Xun | Ku shubid Xun |
Habka Ciidda | Iska yaree cadaadiska taban, ku rog sanduuqa si aad ciid u daadiso, ciidda ka dibna dib ayaa loo isticmaalaa | Iska yaree cadaadiska taban, ka dibna ciidda engegan waxay ku dhacdaa shaashadda, oo ciidda dib ayaa loo warshadeeyaa |
Birta shubku waa kaarboon kaarboon ka samaysan oo ka samaysan walxo kale kuwaas oo lagu sameeyo dib u dhalaalista birta doofaarka, qashinka, iyo waxyaabo kale oo lagu daro. Si loo kala saaro birta iyo birta shubka, birta shubka ah waxaa lagu qeexaa sida daawaha kabka ah ee ka kooban kaarboon (min 2.03%) taas oo hubisa adkaynta wejiga u dambeeya oo leh isbeddel eutectic ah. Iyada oo ku xidhan tafatirka kiimikaad, biraha shubku waxa ay noqon karaan kuwo aan alloys ahayn ama la isku daray. Baaxadda birta aluminiumku aad ayay u ballaadhan tahay, waxayna ka kooban yihiin ama ka kooban yihiin qaybo badan oo ka mid ah qaybaha caadiga ah, sida silikoon iyo manganese, ama waxyaabo gaar ah, sida nikkel, chromium, aluminium, molybdenum, tungsten, copper, vanadium, titanium, iyo lagu daray. kuwa kale. Guud ahaan, birta kabka waxa loo qaybin karaa bir cawl, bir bir ah (bir nodular), bir cad, bir graphite is haysta iyo birta shubka ah ee la heli karo.
Dalka | Heerka | Dhibcaha u dhigma ee Kabka Birta Cawlan | ||||||
ISO | ISO 185 | 100 | 150 | 200 | 250 | 300 | 350 | - |
Shiinaha | GB 9439 | HT100 | HT150 | HT200 | HT250 | HT300 | HT350 | - |
USA | ASTM A48 | - | NO.20 | NO.30 | NO.35 | NO.40 | NO.50 | No.55 |
NO.25 | NO.45 | NO.60 | ||||||
Jarmalka | DIN 1691 | GG10 | GG15 | GG20 | GG25 | GG30 | GG35 | GG40 |
Awstariya | ||||||||
Yurub | EN 1561 | EN-GJL-100 | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 | |
Japan | JIS G5501 | FC100 | FC150 | FC200 | FC250 | FC300 | FC350 | - |
Talyaaniga | UNI 5007 | G10 | G15 | G20 | G25 | G30 | G35 | - |
Faransiiska | NF A32-101 | - | FGL150 | FGL200 | FGL250 | FGL300 | FGL350 | FGL400 |
UK | BS 1452 | 100 | 150 | 200 | 250 | 300 | 350 | - |
Hindiya | IS 210 | - | FG150 | FG200 | FG260 | FG300 | FG350 | FG400 |
Isbayn | UNF | - | FG15 | FG20 | FG25 | FG30 | FG35 | - |
Belgium | NBN 830-01 | FGG10 | FGG15 | FGG20 | FGG25 | FGG30 | FGG35 | FGG40 |
Australia | AS 1830 | - | T150 | T220 | T260 | T300 | T350 | T400 |
Iswiidhan | SS 14 01 | O110 | O115 | O120 | O125 | O130 | O135 | O140 |
Norway | NS11 100 | SJG100 | SJG150 | SJG200 | SJG250 | SJG300 | SJG350 | - |
Min. Xoogga Jilitaanka (Mpa) | 100 | 150 | 200 | 250 | 300 | 350 | - |
Tallaabooyinka tuurista xumbo luntay:
1- Isticmaal caaryada xumbo si aad u soo saarto qaababka xumbo iyo habka gating tuurista
2- Ku xidh qaababka iyo orodyahannada si ay u sameeyaan modul xidhmo caaryar ah
3- Ku dhaji rinjiga moduleka
4- rinjiga qalaji
5- Moduleka ku rid sanduuqa ciidda oo ka buuxi ciid qallalan
-
7- Ku shub bir dhalaalaysa si ay uumi u soo saarto xumbo ka dibna u samaysato shubkii la rabay
8- Ka dib marka la qaboojiyo shubanka, nadiifi qashinka. Ciidda qalalan ayaa dib loo warshadayn karaa
Faa'iidooyinka tuurista xumbo luntay:
✔ Xorriyadda naqshadeynta weyn ee tuurista qaabdhismeedka adag
✔ Looma baahna xagal qabyo ah si loo badbaadiyo kharash badan.
✔ Qaababka xumbo isku dhafan ee shaqada waxa laga soo ururin karaa dhawr qaybood oo qaab xumbo ah.
✔ Xumbo tuurista ee luntay waa hab-socod-shabakad u dhow
✔ Debacsanaan sare iyada oo loo marayo waqtiyo dejineed gaaban
✔ Nolosha adeegga caaryada ee EPS oo dheer, sidaas awgeed qiimaha qalabka ayaa hoos u dhacaya
✔ Kharashaadka fadhiga iyo daawaynta waxaa la dhimay ka tagista habka daawaynta, qaybaha rakibaadda, isku xidhka furaha, iwm.
✔ Kordhinta baaxadda codsiyada
Biraha iyo Alloys-ka ayaa lagu shubi karaaGeedi socodka tuurista xumbo lumay:
• Birta Cawlan ee Cawlan, Birta Cast ee Ductile
• Birta Kaarboon: Kaarboon yar, kaarboon dhexdhexaad ah iyo birta kaarboon sare
• Alloys Steel: Bir daawaha hoose, birta daawaha sare, birta alloy gaar ah
Aluminium iyo aluminiintooda
Naxaasta & Copper.
Warshadaha Foomka Xumbo ee Lumay ee Loo Isticmaalay:
Sida kor ku xusan, tuurista xumbo lumay ayaa si gaar ah ugu habboon in la soo saaro dhejinta derbiyada waaweyn iyo kuwa qaro weyn. Waxay u adeegaan inta badanbaabuurta xamuulka, tareenada tareenada, mashiinada dhismaha iyo mishiinada kale ee culus oo leh shuruudaha qaabdhismeedka adag ee shubka la doonayo.
Dulqaadka Samaynta ee uu Gaadhay Geedi socodka tuurista Xumbada Lumay:
Guud ahaan marka loo hadlo, dulqaadka tuurista xumbo tuurista ee luntay ayaa ka wanaagsanciid tuurid, laakiin waxaa ka sii daran shubista qolofka qolofka ah iyo hababka wax shubidda ee aan dubin. Aasaaskayaga, waxaan asal ahaan ku guulaysan karnaa darajooyinka soo socda Laakiin waxaan jeclaan lahayn inaan kaala hadalno jilayaasha gaarka ah ka dibna go'aan ka gaarno lambarada aan ku siin karno.
✔ Darajada DCT by tuurista xumbo lumay: CTG9 ~ CTG13
✔ Darajada GCT ee tuurista xumbo lumay: CTG5 ~ CTG8
Adeegyada | Sharaxaada |
Adeegyada Daawaynta Dusha sare | Dahaarka budada, Anodization, Electrophotesis, Chrome Plating, Rinjiyeynta, Ciidda qarxinta, Plating Nickel Plating, Plating Zinc, Blacking, Polishing, Bluing, Geormet, Zintek, iwm. |
Adeegyada Mashiinnada Saxda ah ee CNC | Dhaqidda, wax-shiidka, leexinta, hufnaanta, qodista, caajiska ah, garaacista, Goynta Siliga Korontada, Shiidida...iwm. |
Kormeerka iyo Xakamaynta Tayada | Falanqeeyaha Spectrum, CMM, Tijaabada Adag, Tijaabada Xoog-Xoojinta, Yild Strentgh Testor, Tijaabada Cadaadiska, Falanqeeyaha Kaarboon Sulfur, Mikroskoobyada Metallurgical, Tijaabada Awooda Saxafada...iwm. |
Habka wax soo saarka | Awood Sannadeedka /Tan | Qalabka ugu muhiimsan | Qaadista Miisaanka | |
Ciidda Kariimka | 6000 | Bir cawlan, Birta Ductile, Aluminium, Naxaas | 0.3 kg ilaa 200 kg | |
0.66 rodol ilaa 440 rodol | ||||
Qaadista Xumbo Lumay | 4000 | Birta Cawlan, Birta Ductile, Alloys Birta | 10 kg ilaa 300 kg | |
22 rodol ilaa 660 rodol | ||||
Qaadista Maalgelinta (Dharka Lumay) | Dhalada Biyaha | 3000 | Birta Kaarboon, Aloysyada Birta,Birta Aan Lahayn, Naxaas | 0.1 kg ilaa 50 kg |
0.22 rodol ilaa 110 rodol | ||||
Silica Sol Casting | 1000 | Birta Kaarboon, Alloys-ka Birta, Birta Aan Lahayn, Naxaasta | 0.05 kg ilaa 50 kg | |
0.11 rodol ilaa 110 rodol |

Qaababka Xumbo ee Kaabista

Qaabka Xumbada Lumay

Adeegyada Mashiinka Kadib

Alaabta Mashiinka Birta Ductile
